Operational intelligence for asset-intensive industries
Find the losses your alarms miss. Never pay for the same one twice.
Cyzag Operations runs the shift: handovers, rounds and improvement, on desk, tablet and phone. Cyzag Intelligence reads that record and your historian, prices every drift and names the likely cause. What your people confirm stays with the equipment, so the next time starts from the answer.
- Your historian stays
- SAP stays
- Nothing migrates
- Ten-week pilot
- A person approves every action
Published results · Cyzag Operations
- €400k found in eight weeks Nouryon, from a single-site pilot
- €980k a year in raw-material losses avoided Nobian, a European chemicals producer
- 2 hours back per shift, 18 manual data flows gone Perstorp, digitalising its frontline
- 104 ships one improvement system, PDCA activity tripled Stolt Tankers, a global chemical-tanker fleet
Trusted by
-
Find the losses
It learns your normal, watches for drift and prices it.
-
Find the likely cause
Each flag shows its likely cause and the evidence.
-
Decide and act
The action is drafted; a named owner approves it.
-
Keep what you know
What your people confirm is kept against the equipment, so a repeat starts from the answer.
The problem
Nothing went into alarm. Left alone, it costs about €180,000 a year.
The answer is already in your historian, last Tuesday's shift log and the head of the operator who retires in March. Nobody has time to put them together, so the drift runs for months.
How it works
Cyzag reads the systems you already run. Nothing is replaced.
Your historian, lab and maintenance records are read, never written. Crews log the shift in Cyzag Operations; Cyzag Intelligence prices each drift and names the likely cause.
- Your systems Stay as they are Your historian, lab, maintenance and procedures, read-only. Nothing migrates.
- Cyzag Operations Runs the shift Handovers, rounds, improvement and quality, recorded as the crews work.
- Cyzag Intelligence Detects what is costing you, and names the likely cause Prices drift against each unit's learned normal.
- Your people Investigate and decide A root-cause workflow in Cyzag; a named person approves.
What you get
A ranked list of what is costing you money, each with its likely cause.
Every departure from normal, priced from your cost data, with its likely cause and evidence. Open a line and the evidence is already assembled.
- EV-201 Steam per tonne 8% above normal Likely: Cleaning interval stretched from four to six weeks on 14 March Action approved €180,000 a year €21 / h
- C-210 Cooling water 12% above normal Likely: Temperature transmitter TT-212 reading high since its May calibration, so the loop over-cools Under review €120,000 a year €14 / h
- P-301 Vibration rising Likely: Alignment after coupling work; realignment cured the same symptom in 2024 Evidence assembled €78,000 a year €9 / h
- FIC-220 Control loop oscillating Likely: Valve stiction, with the controller fighting it New €52,000 a year €6 / h
It gets smarter the more you use it
Every shift teaches it something.
Each flag opens a root-cause workflow in Cyzag. Your people confirm the cause, the engine checks the fix held, and the next flag on that unit starts from what this one taught it.
Six months in, the plant model knows things written down nowhere else, and they stay when people retire.
Shift log · Evaporation
9 and 10 July · week 28- Thu 06:00 Handover · nights Steam on EV-201 high again all night. Nothing out of alarm. It has run like this for weeks.
- Thu 14:30 Flag · Cyzag Intelligence ≈ €21 / hour EV-201 steam use 8% above what it normally needs for this grade and season, since 14 March.
- Thu 14:31 Workflow started · root-cause analysis Likely cause, proposed by the engine: the cleaning interval stretched to six weeks. Feed rate and steam pressure checked and less likely. Agents attach the evidence and two similar flags from 2024.
- Fri 12:32 Cause confirmed · M. Keller, process engineer “We went to six weeks to save a stop. It fouls faster than we thought.”
- Fri 13:49 Action approved · area manager Back to a four-week clean, with owner and date.
- Week 32 Verified · Cyzag Intelligence Steam back inside its normal after one cleaning cycle. The fix held, and the outcome is recorded against EV-201.
- Week 40 Flag · Cyzag Intelligence The same drift caught within the shift, its likely cause recalled from the July record, before it cost a full day.
Every figure links to the reading behind it, and nothing changes in the plant until a named person approves it.
Safe by design →Already on real plants
Cyzag runs every shift at more than 80 process plants in 11 countries, and across a global tanker fleet.
Customers include Nobian, Nouryon, Perstorp, Stolt Tankers and Deutsche Gasrußwerke. Ask for a reference and we will put you in touch with someone in your role at a customer site.
“We saw a 16% increase in OEE in less than six months. It was easy once we understood the main loss drivers.”
“Using Cyzag we were able to identify over-consumption and then set up a project to model and track the process, avoiding a loss of around €1M.”
Start here
See it work on your own plant in ten weeks.
Clear success measures. Fixed scope and fee. No licence commitment until the results speak for themselves.