OEE software built for process manufacturing.
Most OEE tools were built for discrete lines and fit process plants badly. Cyzag calculates OEE from your data and models the plant as it really runs.
Delivered by Cyzag OperationsCyzag Intelligence
- Downtime · feed pump · Step 3 28 min
- Downtime · waiting for lab · Step 3 14 min
A batch against the best 20, with the downtime that cost it time
What it does
Six things it does.
Built with Calculation libraryParameter drill-downBatch and loss analysisTask management
-
Calculated, not typed in
Calculated from historian and MES data; losses generated for the crew.
-
Continuous and batch
Rate losses, grade changes and batch steps modelled properly.
-
Losses ranked by size
The biggest loss first in the morning meeting.
-
Traced to the shift that explains it
Each loss linked to the shift entry that explains it.
-
Root cause, then action
Five whys, fishbone and A3 started from the loss.
-
OEE beside cost
OEE beside energy and steam, on one screen.
How it works
How it works, in four steps.
- 1 Read-only connections bring in run status, rates and quality data from the historian and MES.
- 2 Your engineers model the lines and units and set the loss categories.
- 3 OEE and losses are calculated automatically; operators classify and comment on them.
- 4 Losses feed daily meetings, root-cause work and improvement actions.
- Cyzag Operations → OEE calculated from your data, losses classified by the crews and ranked by size.
- Cyzag Intelligence → Prices the losses and proposes the likely cause of the biggest ones.
- Read-only connections to your historian, MES and SAP
- Deployed on site or in your own tenant
- Configured by your engineers, with no code
- An audit trail on every record
Questions
What buyers ask us.
How do you handle OEE in continuous processes?
Rate and performance losses are measured against the plant's own rates, and stops, slowdowns and off-spec production are classified in categories that fit the process, not a discrete-line template.
Does it work for batch operations?
Yes. Batch steps, durations and losses are tracked batch by batch, alongside batch comparison against the best runs.
Do operators have to type in every loss?
No. Losses are generated from the data; operators classify and explain them, which is what keeps them engaged.
Can we use our own loss tree?
Yes. Loss categories and reasons are configured by your engineers and can follow your existing standard.
How quickly can it roll out across sites?
Nouryon's rollout reached 23 plants within six months, with one set-up reused across sites.
Further reading
More articles: OEE →
Understanding OEE and It’s Importance in ManufacturingAre you finding it challenging to identify and resolve production losses? Let's get back to basics on OEE.Aug 2023 · 5 min read
Data Visualisation6 Reasons to Implement OEE Automation TodayExplore the key advantages of OEE automation and why it's essential for manufacturers seeking to enhance efficiency and productivity.May 2024 · 4 min read
Continuous ImprovementDelivering Better OEE in Food and Beverage OperationsOEE alone won’t drive results in food & bev manufacturing. It’s people who turn data into action and make performance improvements stick.Jun 2025 · 7 min read
Design ThinkingNouryon’s Journey to Manufacturing Excellence with OEE ToolDiscover how Nouryon improved manufacturing excellence with Cyzag's OEE tool, boosting operator engagement 4x and saving €400K per plant annually.Apr 2021 · 4 min read
Other solutions
Start here
See it on your own plant.
Start with a working session: your engineers and ours, on your plant's own problems.