Resources / Topics
23 articles
Costs and return on investment
Where manufacturing money goes, how to measure the cost of losses, and how to judge the return on improvement and digital projects.
How Cyzag helps: Process efficiency and energy →
AIThe ROI of AI in Industrial Operations: 7 DriversSee where the ROI of AI in industrial operations actually comes from, seven priced drivers, not one guessed multiplier. Read the breakdown.Aug 2026 · 8 min read
Continuous ImprovementWhy Digital Pilots Fail to Scale in Asset-Intensive Operations (5 Critical Barriers)Discover the 5 critical barriers preventing digital pilots from scaling in energy and asset-intensive operations.Feb 2026 · 7 min read
Continuous ImprovementROI vs COI in Manufacturing: How to Quantify the InactionLearn how to quantify inaction with ROI vs COI in manufacturing. Practical examples show how hidden losses and missed gains shape decisions.Jan 2026 · 6 min read
AIThe Cost of Inaction in Digitalisation: Why You Must Act NowROI tells only half the story. Learn how the Cost of Inaction (COI) in shop floor digitalisation increases costs, risks, and productivity losses in manufacturingDec 2025 · 5 min read
DigitalisationA Case Study: Digitalising Frontline Operations to Save 2 Hours Per ShiftSee how digitalising frontline operations saved 2 hours per shift, eliminated 18 manual data flows, and improved operator engagement.Nov 2025
DigitalisationA Case Study: Digitalisation Saved €150K and Improved Work Processes 2XSee how a chemical manufacturer achieved €150K in annual savings and doubled work process efficiency with digitalisation.Nov 2025
DigitalisationA Nobian Case Study: Preventing Raw Material Losses with SICSee how Nobian leveraged Cyzag’s digital platform with Short Interval Control to prevent €980k/year in raw material losses.Nov 2025
DigitalisationA Nobian Case Study: Rapid Adoption of Digital Tools to Drive SustainabilitySee how Nobian leveraged digital tools to save €220,000 in fixed costs, avoid €980,000/year in variable costs, and improve sustainability.Nov 2025 · 2 min read
DigitalisationA Nouryon Case Study: Driving Global Efficiency with OEESee how digitalising frontline operations saved 2 hours per shift, eliminated 18 manual data flows, and improved operator engagement.Nov 2025
A Case Study: Saving €400k in 8 WeeksSee how a global chemical manufacturer saved €400,000 in 8 weeks, reduced downtime, and empowered operators with Cyzag, scaling to 65+ sites.Nov 2025
DigitalisationStolt Tankers’ Case Study: Scaling Continuous Improvement Across a Global Shipping FleetDiscover how Stolt Tankers successfully scaled Continuous Improvement across a global fleet by adopting Cyzag's digital platform.Oct 2025 · 8 min read
AIAI in Manufacturing Examples: What’s Working Now on the FloorExplore AI in manufacturing examples that show how leading companies apply technology to boost efficiency, improve quality and safety, and reduce costs.Apr 2025 · 8 min read
AIAI and People: A Powerful Duo in ManufacturingDiscover how AI and people work together in manufacturing to boost efficiency, safety, and sustainability through real-world success stories.Mar 2025 · 7 min read
Continuous ImprovementHow to Use an Operations Map to Make Manufacturing More EfficientLearn how an operations map can boost manufacturing efficiency by streamlining workflows, improving processes, and eliminating bottlenecks.Feb 2025 · 8 min read
Continuous ImprovementBreak the Cycle! Use Powerful Tools to Solve Root ProblemsTired of treating symptoms? Identify and address root causes of issues in manufacturing with these powerful problem-solving tools.Oct 2024 · 6 min read
Continuous ImprovementOperational Excellence vs. Continuous Improvement—Are They Really the Same?Understand the differences and similarities between operational excellence and continuous improvement in manufacturing.Sept 2024 · 5 min read
Continuous ImprovementHow Can You Reduce Your Variable Costs In Manufacturing?Managing variable costs is crucial for staying competitive. Let’s get back to the basics of optimising Variable Costs in Manufacturing.Jul 2024 · 3 min read
Continuous ImprovementReducing Manufacturing Costs – Top 5 StrategiesImplementing effective tactics to reduce manufacturing costs is essential for the competitiveness and sustainability of the process industry.May 2024 · 4 min read
DigitalisationHow Digitalisation Saved €150K and Improved Work Processes 2XLearn how a manufacturer saved €150K annually by streamlining operations across 7 sites using Cyzag's no-code platform for digitalisation.May 2024 · 10 min read
How To Implement Effective Cost Management in ManufacturingImplement cost management strategies to reduce expenses and improve profitability in manufacturing operations.Apr 2024 · 5 min read
DigitalisationHow a Chemical Manufacturer Saved €400k in 8 WeeksWe created a significant project with a global chemical manufacturer, where in just 8 weeks, our customer had €400k annual savings!Oct 2023 · 3 min read
Continuous ImprovementThe 7 Types of Green Waste in Manufacturing and How to Reduce ThemDiscover the seven categories of green waste developed by G. Cundill and R. Heathcote and our suggestions for how businesses can improve each.Jul 2023 · 7 min read
Data VisualisationHow Nobian Avoided €980k in Losses with Short Interval ControlDiscover how Nobian used Short Interval Control and the Cyzag platform, preventing raw material losses and saving €980K with real-time data insights.May 2021 · 2 min read
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